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Swagelok Georgia | Jacksonville | South Carolina

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How to Pull up a Fitting

How to Pull up a Fitting – Swagelok Tube Fittings Up to 1 in./25mm 

Pulled directly from the Swagelok Tube Fittings Catalog: Page 66

These instructions apply to both traditional fittings and to fittings with the advanced back-ferrule geometry.

Manual Installation – For 1/16, 1/8, and 3/16 in., and 2, 3, 4 mm tube fittings, tighten the nut three-quarters of a turn to the 3 o’clock position.

1. Insert the tubing into the tube fitting. Make sure that the tubing rests firmly on the shoulder of the fitting body and that the nut is finger-tight.

High-pressure applications and high safety-factor systems: Further tighten the nut until the tube will not turn by hand or move axially in the fitting.

swagelok tube fitting rests firmly against the shoulder

2. Scribe the nut at the 6 o’clock position.

scribe the nut at the 6 oclock position

3. Hold the fitting body steady and tighten the nut 1 ¼ turns.

For 1/16, 1/8, and 3/16 in.; 2, 3, and 4mm tube fittings, tighten the nut only three-quarters turn to the 3 o’clock position.

tighten the nut one and a quarter turns

Reassembly Instructions – All Sizes

Do NOT use a gap inspection gauge with reassembled fittings. Always depressurize the system before disassembling a Swagelok tube fitting.

1. Prior to disassembly, mark the tube at the back of the nut; mark a line along the nut and fitting body flats.

Use these marks to ensure that you return the nut to the previously pulled-up position.

reassembly step one

2. Insert tube end connection with pre-swaged ferrules into the fitting until the front ferrule seats against the fitting body.

Over 1 in./25mm sizes: If needed, reapply lubricant lightly to the body threads and the rear surface of the back ferrule.

reassembly step two

3. While holding the fitting body steady, rotate the nut with a wrench to the previously pulled-up position, as indicated by the marks on the tube and flats. At this point, you will feel a significant increase in resistance. Tighten the nut slightly.

reassembly step three

Why is it important to ensure proper assembly and reassembly? Read this blog post on Training

Want to learn more about Swagelok tube fittings? 

Request a Swagelok Tube Fitter's Manual here